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Real-time visibility of Production at Schneider Electric SETBT

Real-time tracking of work orders in the production process of Schneider Electric SETBT factory in Britanny, France, to save time finding them and identify bottlenecks automatically.

16.9.20
Manufacturing & Logistics
Schneider electric equipment tracked by Ubudu RTLS
Schneider Electric SETBT worker moving product

Context

SETBT factory in Brittany, France, produces Systems Equipment and Low Voltage Switchboards and lacks visibility on production processes to identify production delays and improve production flows.

In addition, the account managers of Schneider Electric needed to have real-time visibility on the status of client orders in order to give visibility to their clients on when products will be ready to ship.

The system needs to show the precise movements of the work orders in order to perform Lean analysis of the operational flows linked to the production.

Solution

Ubudu implemented its high-accuracy solution leveraging UWB TDOA architecture with the software installed on a local server on-premise to locate the work orders with 20-30cm accuracy in real-time.

Tags are fixed using magnets and paired to the work orders through barcode scanning.

The data is integrated with the client's value stream mapping system to identify production delays in real-time.

Flow diagrams and analytics charts have been configured in order for the users to improve worklows.

ubudu hardware uwb smart tag and hybrid anchor
ubudu software integrated to Value Stream Mapping (VSM)

Results

The system is up and running since 2020 with following results:

  • Reduce search time leading to ~20K€ saving per year.
  • Supply chain and workflow optimisation thanks to data analytics.
  • Real time visibility on client’s orders.

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