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Saving time to find work orders in indoor and outdoor environment

Saving time to find buses that are in production for a leader of bus and coaches manufacturing in a plant of 100,000m2 with both indoor and outdoor areas to cover.

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12.1.21
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Manufacturing & Logistics
ubudu rtls solution hardware and software
bus and coaches manufacturing site

Context

  • 6 hours wasted searching for each bus (work orders) during its production.
  • 515 buses produced in 2020 representing 3090h of time wasted searching for buses in 2020.
  • A huge site of 100,000m2 to cover with indoor and outdoor zones

Solution

  • Wireless BLE SMART LoRa solution on cloud to locate by zone every vehicle on a 100,000 m2 site indoor & outdoor without any cabling.
  • Use of magnets to place tags on vehicles and of Tag Asset pairing app for quick association.
  • Position refresh rates: 1min when moving and 10 mins when idle.
Ubudu ble beacon with lora smart tag and lora gateway
ubudu software on pc and smartphone

Results

  • 57% decrease in search time.
  • 2h15 of search time instead of 6h.
  • ROI of less than 6 months.

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